Demco TI110SB User Manual

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Page 1
OPERATORS MANUAL
TI110 & TI110SB TOW DOLLY
TOW-IT
ASSEMBLY
CALIBRATION
OPERATION
REPLACEMENT PARTS
READ complete manual CAREFULLY
BEFORE attempting operation.
08/03
RD20006, Rev 3
DEMCO Dethmers Mfg. Co. 4010 320th St. P.O. Box 189 Boyden, IA 51234
PH: (712) 725-2311 Toll Free: 1-800-543-3626 FAX: 1-800-845-6420
www.demco-products.com
DOING OUR BEST TO PROVIDE YOU THE BEST
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Summary of Contents

Page 1 - TI110 & TI110SB TOW DOLLY

Page 1OPERATORS MANUALTI110 & TI110SB TOW DOLLYTOW-ITASSEMBLYCALIBRATIONOPERATIONREPLACEMENT PARTSREAD complete manual CAREFULLYBEFORE attempting

Page 2 - IMPORTANT

Page 10REF. QTY.NO. PART NO. REQíD DESCRIPTIONREF. QTY.NO. PART NO. REQíD DESCRIPTION5217Coupler Repair Kitnot includedforFulton5000 lb.couplerPlease

Page 3 - SAFETY SIGN LOCATIONS

Page 115341Sure LubeTM Hub Assembly1018990919293949596979899100LEFT WINCH SHOWN34567891011121213141516171819202021222326273031324041414242434344444545

Page 4 - Torque Specifications

Page 12TOW-IT ASSEMBLY INSTRUCTIONSPigtailBrown/GreenBrown/YellowYellowBrownGreen1. Place the mainframe on blocks or some other sturdy supportso that

Page 5 - IMPORTANT LOADING INSTRUCTION

Page 13WHITE GroundBROWN Tail Lights and License Plate LightYELLOW Left Turn and StopGREEN Right Turn and StopCOLOR CODE FOR WIRING HARNESSharness at

Page 6 - LOADING INSTRUCTIONS

Page 14SURGE BRAKE ASSEMBLY13456910111112131415161718191611128721120REF. QTY.NO. PART NO. REQíD. DESCRIPTIONBRAKE LINES PARTS LIST21221. 02189 1 Handl

Page 7

Page 155695 - Emergency Lock Cam Replacement Kit20. ----- 1 7/16î-14UNC x 1 1/4î Hex Head Bolt (Gr. 5)21. ----- 1 7/16î-14UNC Lock Nut (Center Punch)2

Page 8 - REAR WHEEL DRIVE PRECAUTIONS

Page 16REF. PART QTY.NO. NO. REQíD. DESCRIPTION10" BRAKE CLUSTER PARTS LISTPlease order replacement parts by PART NO. and DESCRIPTION.Brake shoe

Page 9

Page 17MODEL DA91 ACTUATOR PARTS BREAKDOWN5398 Master Cylinder Repair Kit(gasket 05681 included)2î Lever Lock CouplerRATED AT 6000#not includedREF.NO.

Page 10

Page 181. 00059 4 3/8" Flatwasher2. 02592 8 3/8"-16UNC Nylon Insert Locknut3. 01888-25 1 Tool Box4. 00182 1 Small Hair Pin5. 02717-25 2 Moun

Page 11 - LEFT WINCH SHOWN

Page 19123- KK2WJ QTY. Optional Wheel Jack w/ hardwarePlease order replacement parts by PART NO. and DESCRIPTION.OPTIONAL WHEEL JACKWHEEL JACK PARTS L

Page 12 - TOW-IT ASSEMBLY INSTRUCTIONS

Page 2We have discovered 1992 and newer model cars that are too wide in the body area to properly fit on a TI110 - 8' wide tow dollyeven though t

Page 14 - SURGE BRAKE ASSEMBLY

Page 3SAFETY SIGN LOCATIONSTypes of safety sign and locations on Tow It are shown in illustration below. Good safetyrequires that you familiarize yo

Page 15 - ACTUATOR PARTS LIST

Page 4BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS.Tighten all bolts to torques specified in chart unless otherwise noted. Check t

Page 16 - 10î BRAKE CLUSTER PARTS LIST

Page 5MAINTENANCEPeriodically check all bolts and nuts to ensure propertension or torque.An occasional drop of oil may be required on the movingparts

Page 17 - BLEEDING THE SYSTEM

Page 6TESTING LIGHTS BEFORE USE1. Check that the WHITE (ground) wire of the wiring harnessis connected to the Tow-It frame and the WHITE (ground)wire

Page 18 - OPTIONAL TOOL BOX

Page 7Step 5. With someone safely guiding you, slowly drive ve-hicle onto platform FRONT FORWARD. (Any vehicle mountedon tow dolly must be mounted

Page 19 - OPTIONAL WHEEL JACK

Page 8- Examine winches and straps to make sure they are ingood condition.- Check wheel nuts every trip.- Tires must be inflated to recommended pressu

Page 20

Page 91. Extent and Duration of this Warranty:Your Demco Tow-It is warranted to be free from defects inmaterials and workmanship under normal use and

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